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Comprehensive metal drum creation line
Solution description
I. Uncooked supplies usage/production potential
| Plate thickness (mm) | Finihed drums (pcs/T) | Generation capability (kg/computer) | |
| 1.2 | 41 | 21.five | |
| 1.0B | Up and base covers 1.2 | 47 | 19 |
| Drum body 1. | |||
| 1. | fifty | 18 | |
| 0.9B | Up and bottom covers 1. | 54 | 16.8 |
| Drum body .9 | |||
| 0.nine | 56 | sixteen.two | |
| .8 | 97 | 10.28 | |
II. Complete steel drum manufacturing services
A. Entrance area tools
one. Decolier
two. Hydraulic Up-coiling device
three. Hydraulic supporter
4. Side deviation rectifying unit
five. Sizing & flattening equipment
six. Slicing machine – for drum entire body
7. Reducing equipment – for waste sheet
eight. Arch form guiding gadget
nine. Stac ept car
10. Hydraulic system
eleven. Electrical control method
twelve. Prime & Bottom protect conveyor unit
one.Hydraulic Up-Coiling Device
a) Up-Coiling Support System is for storing steel coil and facillitate Material Feed Trolley for offering content.
b) Substance Feed Trolley is utilised for carry steel coil.. It is operated with hydraulic system to push cylinder for
reciprocating linear motion and equipment box to supply metal coil in parallel to the middle of uncoiling unit so as to
assure the repairing.
two.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor energy: 5.0KW
d)Uncoiler ability: 10t
e)Inside diameter: ¢470-520mm, Outside diameter: ≤¢1200
f)Equipment size: 3900x1500x1940(mm), Total bodyweight: 5T
3.Sizing &Flattening Device
Limited introduction:7 rollers functioning,servo automatic sizing,worm and gear adjust the leveled plate thickness.
Function:The clearances of up and down rollers can be modified by the higher hand-wheel whilst determine can be revealed by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change.
Major technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
four. Reducing Machine
Function: Cut the leveled metal plate into drum human body.
Major technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor electrical power: 3.0KW
d)Slicing ability:≤20 times/min
e)Device size:1800x950x1500(mm),Complete excess weight: 3T
5.Hydraulic Station
Perform:Offer oil for the oil cylinder of decoiler, lifting gadget,uncoiling supporter,and overturn machine to make confident stably functioning.
Principal technics:
a)Motor energy:7.5KW
b)Equipment size:800x800x1500(mm),Complete fat: .5T
6.Electrical Management Program
Purpose: Handle the decoiler,flattening device and other entrance part equipments doing work.
B. Cover gear
1. Top & Base go over mould
2. Double loc ept mould
3. 63T pressing machine
4. 160T urgent equipment
5. Pre-coiling & Gluing device
one. Top & Base go over mould
Limited introduction:Geared up with two sets of 160T urgent equipment
Function: Punching the bottom protect
Major technics:
a)Motor energy:eighteen.5KW
b)Wor ept potential:5-26 pcs/min
c)Machine dimension:2185x1420x3070(mm),Total excess weight: 14.5T
2.Drum Injection Mould
Limited introduction: Geared up with one set of 63T pressing machine
Double punching mould: punch oil filler and breathable mouth of the base cover.
Machine dimension: 710x480x300(mm)
Whole bodyweight: .5T
Double loc ept mould: lock oil filler and breathable mouth of the base protect.
Machine dimension: 710x480x300(mm)
Complete fat: .5T
Principal technics:
a)Motor power: 11KW
b)Device size :1800x1232x2550(mm)
c)Overall bodyweight: 5.5T
three.Pre-Coiling & Gluing Equipment
Quick introduction: Pre-coiling equipment for the base cover, cylinder press the cam to operate, automatic glue- spaying program.It has advantages of safety,stablity, clean edging.
Main technics:
a)Equipment size:1600x1400x1350(mm)
b)Whole bodyweight: 4.5T
C. Center segment tools
1. Stac ept table
2. Circle-rolling device
three. Seam welding device
4. Edging & Beading device
5. Corrugation (W Rib) machine
six. Edge-curling machine
seven. Convey system
eight. Electric manage method
9. Leakage chec ept device
1.Circle-rolling Machine
Quick introduction:3 rollers functioning.
Major technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor power:1.5KW
e)Machine size:2200x750x1300(mm),Whole excess weight: 1.5T
2.Seaming Machine(BH-one hundred fifty-5Z)
Limited instruction:This computerized seaming machine dismisses the place welding procedure,it is our newly developed drum seaming device.All of factors adopts domestic superior uncooked materials,cupreous welding rollers.
Primary technics:
a)Welding Equipment ability:150KVA
b)Driving kind: pneumatic
c)Current: alternating present
d)Frequency assortment: large frequency
e)Wor ept principle : contravariant
three.Edging&Beading Machine
Quick introduction:managed by PLC,hydraulic drive
Main technics:
a)Beading height:≤14mm
b)Drum peak:894-905(mm)
c)Hydraulic system strain:8Mpa
d)Air force:.1Mpa
e)Device dimensions:3700x700x1600(mm),Whole fat: 5T
Hydraulic Station:
Principal technics:
a) Equipment measurement: 1800x860x1700 (mm)
b) Total fat: 1T
c) Motor energy: 22KW
four.Corrugation (W rib) Equipment
Brief introduction:controlled by PLC,hydraulic travel
Primary technics:
a)Corrugating top:≤3mm
b)W rib top:≤9mm
c)Drum top:884-895(mm)
d)W rib room:280mm
e)Motor power:11KW
f)Device dimension:4500x650x2100(mm),Total fat: 7T
Hydraulic station:
a)Machine size:1800x860x1700(mm)
b)Whole fat: 1T
c)Motor electrical power: 7.5KW
five.Edge-Curling Machine
Limited introduction:controlled by PLC,hydraulic generate,7 layers edge curling.
Main technics:
a)Drum top:886-897(mm)
b)Motor electrical power:45KW
c)Device dimensions:4800x1300x2200(mm),Total fat: 13T
Hydraulic station:
a)Device size:1800x860x1700(mm)
b)Complete weight: 1T
c)Motor electrical power: 7.5KW
six. Leakage Chec ept Device
Brief introduction:Guide/automated management,pneuma lock.
Main technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum peak:886-897(mm)
c)Pressure:.03Mpa
d) Machine dimensions:2530x700x1100(mm),Complete fat: 2T
seven.Multi-area Convey Unit
Limited introduction:Convey the drum human body to be edged,beaded,Corrugated W rib strengthened and sealed bottom protect with PLC managing.
Main technics:
a) Motor energy:4.0KW
b) Device size:11000x2100x1000(mm)
c) Total fat: 3T
D. Rear section tools
one. Front section trans-line
two. Degreasing & Phosphorization space
3. Washing & Drying area
4. Overturn products
5. Portray room
six. Entrance drum-separation equipment
7. Drying room following painting
eight. Bck drum separation device
9. Air cooling technique
10. Rear part trans-line
eleven. Electrical control method
1. Degreasing & Phosphorization Place
Limited introduction: This portion is utilized to transport the drums,managed by PLC, adopts spraying device to computerized thoroughly clean the coil, phosphorize and washing the grease on the drums. The conveyor system adopts excellent steel, inwalls are made of 1mm metal plate.
Principal technics:
a)Machine dimension:36000x2110x2060(mm)
b)Overall weight: 30T
2. Washing & Drying Area
Quick introduction:Drying the water on the surface of the drum, managed by PLC.The entire machine adopts fuel heating units.Enthusiast is mounted on the leading of the space, so that sizzling and cycling wind can be produced to pace up the drying.
Principal technics:
a) Motor electricity:25KW
b) Machine dimension:20000x1920x3600(mm)
c) Whole excess weight: 25T
three.Portray Place(double colours)
Operate: The conveyor unit is controlled by PLC, rotating desk make the drums intently, portray method paint the drums in & exterior with the spray gun. One particular coloration or a variety of can be different. Mode of h2o-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Painting equipment is made of Chang Jiang.
Major technics:
a) Motor electricity: 55KW
b) Machine measurement: 7400x4990x3600(mm)
c) Total excess weight: 15T
four.Entrance Drum Distributor
Function: Transport the drums to the conveyor line of outside portray&stiffening space, the cylinder is controlled by PLC.
Major technics:
a) Motor energy: 2.0KW
b) Equipment size: 1500x1050x800(mm)
c) Complete weight: 1T
five.Drying Line after Portray
Function: The conveyor device is managed by PLC, adopts fuel heating inwall of the room is equipped with heating tubes. Supporter is mounted on the top of the area, so that dry the paint.
Major technics:
a) Motor energy: 35KW
b) Equipment size: 36000x2100x4300(mm)
c) Total weight: 30T
6.Down-drum Roller Trans-line
Perform: The device transports the dried drums to the floor.
Primary technics:
a) Motor electricity: 1.5KW
b) Machine size:2000x900x800(mm)
c) Total weight: .3T
7.Overturn Equipment
Perform: Modify the state of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.
Principal technics:
a) Device measurement: 1400x690x850(mm)
b) Overall weight: .5T
/ The use of authentic equipment manufacturer’s (OEM) component quantities or emblems , e.g. CASE® and John Deere® are for reference functions only and for indicating product use and compatibility. Our organization and the detailed replacement areas contained herein are not sponsored, approved, or manufactured by the OEM. /
